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Steel Detailing Case Study

Mixed Feed Cracker Unit
Advenser implemented Tekla Structures Modeling, Project Coordination, and Structural Coordination to support the Design and Construction of a Mixed Feed Cracker Unit.

Steel detailing for a petrochemical industrial project

 Project Information

Project Type: Petrochemical Industrial Project

Services Provided: Steel Detailing

Project Duration: 4 Months (May 2023 to September 2023)

Client Category: General Contractor

Software Used: Tekla Structures

Deliverables: 3D model, Erection drawings, Shop drawings, NC files, DXF files, Drawings list report, Connection reports, BOM reports, Surface treatment reports, and Fasteners reports.

About the Project:

The Mixed Feed Cracker Unit is a refining process plant that manufactures petrochemical products. It spans an area of 44,465 square feet, and the total weight of the steel components is 1,269,862 pounds. The task involved modeling all steel elements in Tekla Structures and generating drawings and reports.

Skills & Expertise Involved:

Industrial Structural Steel Detailing

Project Coordination

Structural Coordination

Scope of Work

Advenser created the Tekla model and extracted shop drawings for the structure, covering:

 

Structural Elements

Beams, Columns, Horizontal Braces, Vertical Braces, Knee Braces, and Sag Rods

Support Structures

Pipe Supports, Cable Tray Supports, HVAC Supports, Equipment Skids and Supports

Exterior/Perimeter Elements

Girts, Purlins, and Embeds

Access and Safety Components

Railings, Stairs, Ladders, and Stair Towers

Flooring and Coverings

Gratings, Kicker Plates, and Checkered Plates

Lifting and Moving Equipment

Jib Cranes, Monorails, and Pulley Post

Challenges

Solutions

Identifying the erection priority of each phase.

As the unit engineered by different vendors, we had to ensure proper coordination between the structural steel and other services.

Dividing the phases using an iterative approach helped resolve the erection priority problem.

Implemented a culture of open and productive communication with other vendors and clients.

Project Models

Steel detailing for a petrochemical industrial project
Steel shop drawing for a Mixed Cracker Unit

Our Value Addition

Our technical expertise in Tekla Structures enabled us to deliver precise models, drawings, and reports in an efficient manner. Our Project and Structural Coordination toolkits helped the team effectively sort the erection priority of each phase and create seamless communication between different vendors, thereby circumventing blockers, reworks, and time wastage.

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